OK, I just got back from my in person interview!
Well, it appears I did too much worrying, or maybe just enough, anyways, the process went mostly as expected, with a few notes about the Chicago Consulate I will make below, but essentially it boiled down to much more interest in our financial stability, which was really straight forward, and making sure that I would be employable in the UK.
It was at the tail end of the interview process that he got to the section about my criminal record. He stated to me "for your thing you reported on here, all you got was 2 years probation?" I stated "yes" and that I had the paper to demonstrate the punishment and he said "no that's fine". So I guess a) it was subjective like was thought and b) either the rest of my information was sufficiently compelling for multiple reasons or he assumed if it had been a serious enough crime that it would have been punished at least at the same level or less in the UK.
Anyways, I am picking up my visa in my passport this afternoon. Needless to say, my partner and myself are quite happy! Now for some more detail for those who might use the Chicago Consulate...
1. There is a Walgreen's just south on Michigan Ave which does a booming business in passport photo's if you forget to get them ahead of time (like me).
2. Also, if you want a money order, there are several banks. I was kicking myself for forgetting both items but it took like 10-15 minutes to get them sorted out in downtown Chicago.
3. It is the Wrigley Building, the one with the "400" on the door. It is quite the landmark in Chicago, so it is hard to miss.
4. They will only allow you up the lift 10 minutes ahead or 10 minutes late and there is not seating in the lobby (there is a McDonalds to sit down at very close by.
5. The office appears small, there are only a 20 seats and three service windows.
6. They appeared to be very efficient, I showed up 10 minutes ahead and my number was called after about 5 minutes, so a good 5 minutes before my appointment.
7. I had assumed I would go into an office somewhere, but the whole process takes places at a glass window.
8. Having your items organized and in a folio or different folders makes everything easy, also make sure you are familiar with what it required for your specific visa, because they ask for it all, but only keep certain pieces.
I have to admit that in dealing with governments and immigration people in the US, I was pleasantly surprised at how nice everyone was throughout the whole process and that they really know what they are doing. I remember when getting my US Passport in person on how messed up that was and how everyone seemed quite rude. All I can say is I am quite proud now to be able to move to the UK, settle with my partner, in a very civilized way. It is more then either of us could have hoped for over the last 5 years of struggle trying to move to the US.
Also, thanks for all the help and support from this board. Just being able to read everyone's comments and experiences makes the process a whole lot easier. Happy Easter Monday (the Consulate folks did seem a bit miffed, because they got Friday off but not Monday!)
-Kit